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Magnatech systems improve productivity by increasing duty cycle, reducing repair rates, and producing welds of consistent quality. Specialising in Orbital welding, Orbital pipe welding, Orbital tube welding, tube welding, pipe welding, tube to tube, tube to fitting, pipe to pipe, pipe to fitting the company has been manufacturing a wide range of systems since 1971.

Fusion Welding

ORBITAL WELD HEADS FOR FUSION WELDING OF TUBES STANDARD POWER SOURCE (Orbital Fusion Welding “Starter Kit” 9,5 mm – 101,6 mm) This model offers an innovate solution to orbital tube welding with its modular EZ Orbital welding systems. The 517 is a tube welding controller which integrates the operation of a standard, commercial GTAW power source with the weld head while the digital control of rotation speed regulation ensures perfect repeatability.  It offers affordability, ease of operation and hardy design. FEATURES Welding Controller

  • Full colour, touch screen operation
  • Intuitive symbol-based operation
  • Real time head temperature monitoring and over temperature alert
  • Visual display of welding cycle
  • Simple % adjustment of preset welding parameters
  • Diagnostic fault detection system (gas purge, weld head jam, etc)
  • Software updates / upgrades by internet download via USB interface
  • Compact and lightweight controller built into waterproof rugged case

Welding Heads

  • Digital rotation motor ensures 100% repeatable speed regulation
  • Easy access collet clamp adjustment – optimal grip without deformation
  • Flip top viewing port – accurate pre-weld fit up inspection
  • Molded silicone switch panel on weld head handle – eliminates need for remote pendant
  • Indestructible SS hinge provides rigidity for positive tube alignment
  • Collets for all tube sizes/fitting geometries
  • Internal water cooling standard – simply connect to a commercial water recirculator for high duty cycle applications

APPLICATIONS

  • High purity
  • Pharmaceutical
  • Aerospace
  • Sanitary (Hygenic) Process Pipe
  • Medical / Biotechnology
  • Food Processing / Diary
  • Brewery
  • Instumentation

SPECIFICATIONS

  • Length x width x height: 330 x 420 x 170 mm (13 x 16.5 x 6.8”)
  • Weight: 6 kg (13 lbs)
  • Power supply capability:Consult factory for suitable models
  • Input power requirements: 90/240 VAC, 1 Ø, 0.5 A fuse, 50/60 Hz
  • Unites of measurement: Metric and inch (selectable)
  • Operating temperature: -18 to 50˚ C (0 to 120˚ F)
  • Storage temperature: -25 to 60˚C (-20 to 140˚ F)
  • Humidity: To 98% RH (non-condensing)
  • Power source: Conventional GTAW
  • Weldhead: 1030 1040
  • Pipe (tube) size: Weldhead 1030: 9.5 – 76 mm (0.375/3.0”) Weldhead 1040: 21.7 – 101.6 mm (0.5/4.0”)

Fusion EZ Orbital

ORBITAL WELD HEADS FOR FUSION WELDING OF TUBES TUBEMASTER / PIPEMASTER POWER SOURCE (Orbital Fusion Welding 3 mm – 152 mm) These easy-to-operate tools for autogenous tube welding offer six models with overlapping ranges. The 800 series heads make tube-to-tube and tube-to-fitting welds possible in less time and with more precision and repeatability. The digital technology eliminates the need for periodic weld head calibration and the rotation speed remains accurate regardless of head wear. Heads can also be interchanged without time-consuming recalibration. FEATURES Welding Controller

  • Collets for all tube sizes / fitting geometries
  • Waterproof carry case standard
  • Bench mount bracket
  • Internal weld head cooling standard
  • Convenient flip-up view port allows final inspection before welding
  • Encoder motors provide precise, repeatable speed regulation
  • “Jam” detection / protection. If rotation stops for any reason, it is instantly sensed and power to the motor is
  • immediately interrupted. No more damaged motors or drive trains
  • Standard 7,6 m (25’) hose pack length
  • New rotation drive design tolerant of metal debris
  • “Home” position switch automatically readies the head for removal following weldcompletion, and never requires
  • adjustment
  • Simple assembly makes field service straightforward

APPLICATIONS

  • High purity
  • Pharmaceutical
  • Aerospace
  • Sanitary (Hygenic) Process Pipe
  • Medical / Biotechnology
  • Food Processing / Diary
  • Brewery
  • Instumentation

SPECIFICATIONS

  • Application: Orbital autogenous GTAW welding of tube-to-tube, tube-to-fitting
  • Cable length: 7.6 m (25′) standard. Extension cables available
  • Power supply compatibility: Tubemaster models, Pipemaster models
Weld Head

805

810

820

830

840

860

RPM Range

1.8 – 2.0

0.6 – 9.5

0.3 – 5.0

0.1 – 2.5

0.1 – 2.3

0.1 – 2.0

Tube Diameter Range

3 – 16mm

3 – 25mm

6 – 51mm

9 – 75mm

12 – 102mm

50 – 152.4mm

Weight

2.5Kg

3.2Kg

5.0Kg

6.4Kg

8.2Kg

10.0Kg

Fusion 800


 

Fusion & Wire Feed Welding

ORBITAL WELD HEADS FOR FUSION AND WIRE FEED WELDING OF TUBES TUBEMASTER / PIPEMASTER POWER SOURCE (Orbital Fusion and Wire Feed Welding 13 mm – 168 mm) The Magnatech Redhead is designed to make pipe-to-pipe and pipe-to-fitting welds with precision and repeatability. Redheads can be used for fusion welding or with filler wire addition and an integral headmounted feeder is standard on all models. Three models cover the size range of 12.7 to 168 mm (0.5 to 6.625”) OD. Digital technology eliminates the need for periodic calibration, with rotation and wire speed remaining accurate regardless of wear, and heads can be interchanged without time-consuming recalibration. FEATURES

  • Chain drive system guarantees log life time
  • Rugged design
  • Generates high quality welds

APPLICATIONS

  • Pharmaceutical
  • Sanitary (Hygenic) Process Pipe
  • Food Processing / Diary
  • Brewery Tubing
  • Power Generation
  • Chemical

SPECIFICATIONS

  • Application: Orbital GTAW welding of pipe-to-pipe, pipe-to-fitting
  • Cable length: 7.6 m (25′) standard. Extension cables available
  • Power supply compatibility: Tubemaster 514, Pipemaster 515, Pipemaster 516
Weld Head

427A

428A

429A

Tube Diameter Range

13 – 38mm

33 – 90mm

90 – 168mm

Arc Gap Control

Mechanical

Mechanical

Mechanical

Weight

3.9Kg

5.4Kg

9.0Kg

  • Filler wire module: Wire size 0.8 mm max.    speed 1900 mm / min.    spool size 0.16 Kg
  • Water cooled torch: 200 A continuous

Fusion Wire Feed Redhead

ORBITAL WELD HEADS FOR FUSION AND WIRE FEED WELDING OF TUBES TUBEMASTER / PIPEMASTER POWER SOURCE (Orbital Fusion and Wire Feed Welding 44 mm – 356 mm) The Magnatech E Head is designed to make pipe-to-pipe and pipe-to-fitting welds. The E Head can be used for fusion welding or with filler wire addition – an integral head-mounted feeder is standard. Interchangeable guide rings provide mounting on the pipe, and allow the E Head to cover a broad size range. The E Head improves productivity by increasing duty cycle, reducing repair rates, and producing welds of consistent quality. FEATURES

  • Torch cross-seam adjustment
  • Arc gap adjustment
  • Mechanically controlled torch cross-seam position and arc gap control
  • Water-cooled torch
  • Integral filler wire feeder: The compact head-mounted wire feeder is electronically controlled for accurate and repeatable filler wire delivery
  • 3-axis position adjustment for filler wire nozzle: Multiple adjustments allow precise positioning of filler wire entry into the weld puddle
  • Generates high quality welds
  • Rugged and compact design

APPLICATIONS

  • Pharmaceutical
  • Sanitary (Hygenic) Process Pipe
  • Food Processing / Diary
  • Brewery Tubing
  • Steam Piping
  • Methanol Plants
  • Chemical

SPECIFICATIONS

  • Application: Orbital GTAW welding of pipe-to-pipe, pipe-to-fitting. Fusion wire feed capable
  • Cable length: 7.6 m (25′) standard. Extension cables available
  • Power supply compatibility: Tubemaster 514, Pipemaster 515, Pipemaster 516
  • Weld Head: 441
  • Tube Diameter Range: 44 – 356mm
  • Arc gap control: Mechanical 1.3cm
  • Weight: 3.6Kg
  • Filler wire module: Wire size  0.8  0.9  1.0 mm max.    speed 2500 mm / min.    spool size 1.0 Kg
  • Water cooled torch: 200 A continuous

Fusion Wire Feed E Head

ORBITAL WELD HEADS FOR FUSION AND WIRE FEED WELDING OF TUBES TUBEMASTER / PIPEMASTER POWER SOURCE (Orbital Fusion and Wire Feed Welding 10 mm – 140 mm) The Tubesheet Heads are designed to make tube-to-tubesheet welds with precision and repeatability. All models can be used for fusion welding and models 424 and 425 provide for filler wire addition. An integral head-mounted feeder comes standard a size range of 10 to 140 mm (0.4 to 5.52”) OD is covered. These weld heads improve productivity by increasing duty cycle, reducing repair rates and producing welds of consistent quality. It is easy to operate and durable. FEATURES

  • Filler wire nozzle with 3-axis adjustment
  • Water-cooled torch with 3-axis adjustment
  • Centering cartridge: spring-loaded, stainless steel balls accommodate tube ID tolerance
  • Water-cooled body allows use on preheated tube sheets
  • Front ring from stainless steel
  • Torch-workpiece adjustment: threaded ring provides micrometer adjustment
  • Internal rotating coupling eliminates rotating cable for water and gas
  • Transparent spool protection cover completely encloses filter wire spool to minimise wire contamination
  • Internal slip-ring current transmission eliminates cable wrap-up

APPLICATIONS

  • Heat exchanger seal and strength welds
  • Power Generation
  • Petrochemical
  • Sanitary
  • Food and Beverage

SPECIFICATIONS

Applications

424

425

430

Joint Design

Extended, Flush, Recessed & Internal Bore

Extended, Flush, Recessed & Internal Bore

Flush, Slightly Extended

Power Supply Compatibility

Mechanical

Mechanical

Mechanical

Tube O.D. Range

10 – 78 mm

10 – 140 mm

10 – 26 mm

Rotation Speed

0.33 – 6 rpm

0.33 – 6 rpm

0.33 – 6 rpm

Wire Size

0.8/0.9/1.0/1.2 mm

0.8/0.9/1.0/1.2 mm

0.8/0.9/1.0/1.2 mm

Arc Voltage Control

No

Yes

No

Weight

8Kg

9Kg

1.2Kg

Filler Wire Module

Rotates Coaxially with Torch

Rotates Coaxially with Torch

N/A

Water Cooled Torch

200 A continuous

200 A continuous

100 A @ 60%

Speed Capability

0 – 1500 mm/min

0 – 1500 mm/min

N/A

Tube Geometries

Flush, Extended

Recessed, Internal Bore

Extended Trepanned Tubesheet

Fusion Wire Feed Tubesheet


 

Multi-Pass GMAW / FCAW Pipe Welding

ORBITAL WELD HEADS FOR MULTI-PASS GTAW WELDING OF TUBES PIPELINER POWER SOURCE (Orbital Multi-Pass GMAW / FCAW Welding 168 mm – 1524 mm and larger) Razven introduces the Magnatech Pipeliner II which is designed to make pipe-to-pipe and pipe-to-fitting welds. Interchangeable guide rings mount the head on the pipe, allowing a broad workpiece size range from 168 – 1524 mm (6”– 60”) and larger. The Pipeliner II improves productivity by increasing duty cycle, reducing repair rates, and producing welds of consistent quality. FEATURES

  • Torch oscillation (weave): width, speed and endpoint “dwell” independently programmable.  Electronic torch “cross seam” steering
  • Positive wire drive system guarantees uniform rotation speed. Two heads can be mounted simultaneously on one guide ring
  • Water-cooled torch
  • Push-pull wire feed head
  • Quality: generates high quality welds, extremely rugged design, easy to operate (even by unqualified operator)

APPLICATIONS

  • Gas, Oil, Water Pipelines
  • Steam Piping
  • Chemical
  • Large Diameter Vessels
  • Flowlines and Risers
  • Offshore Platforms – Jackets and Topsides
  • Tubular Structures, Pilings

SPECIFICATIONS

  • Application: Pipe Size 168 – 1524 mm and larger, Flx-Track for wedling on flat and curved surfaces
  • Tube O.D. range: Pipe wall thickness unlimited
  • Oscilation module linear: Output rating 0 – 51 mm, oscilation speed 0 – 2540 mm/min.  Oscilation dwell 0 – 1 second independantly adjustable at both stroke ends. Cross seam adjustment ± 25 mm
  • Oscilation module pendular: Allows sockets / fillet welding. Cross seam adjustment ± 20°
  • Torch vertical motion module: Stroke 66 mm motorized, speed 1520 mm/min. maximum
  • Speed capability: 0 – 762 mm/min. Higher speed motors available
  • Water cooled torch: 300 A continuos
  • Wire: 0.8 – 1.6 mm, Feed speed 0.5 – 22m/min, spool size 15/16 Kg
  • Torch adjustment capability: Lead/lag: ± 15° manual  torch tilt: ± 10° manual, Angle bracket (optional) ± 45° manual

MP GMAW FCAW PII


 

Multi-Pass GTAW Pipe Welding

ORBITAL WELD HEADS FOR MULTI-PASS GTAW WELDING OF TUBES PIPEMASTER POWER SOURCE (Orbital Multi-Pass GTAW Welding 25 mm – 168 mm) The Quickclamp weld heads are designed to make pipe-to-pipe and pipe-to-fitting welds with their “full function” providing the capability of reproducing all the precise motions of a skilled welder.  A continuously adjustable clamp eliminates the need to interchange components when changing pipe sizes. The Quickclamp heads improve productivity by increasing duty cycle, reducing repair rates, and producing welds of consistent quality. FEATURES

  • Cable guides control torch cable wrap up, prevent damage
  • Torch oscillation (weave): Width, speed and endpoint “dwell” independently programmable; Torch “cross seam” steering electronically controlled using remote pendant; Pulsed current automatically synchronised with torch oscillation
  • Easy torch angling for fillet/socket welding
  • Durability: chain drive system and rugged design guarantees long lifetime
  • 3-axis position adjustment for filler wire nozzle: multiple adjustments provide precise positioning of filter wire entry into weld puddle
  • Arc gap control (arc voltage control) electronically maintains programmed arc length
  • Integral filler wire feeder accommodates ranges of wire diameters (separate floor-mounted feeder not required)
  • Filler wire spool use standard 1kg spools
  • Water-cooled torch with adjustable lead/lag angle uses standard expendables

APPLICATIONS

  • Fossil Power Plant Construction / Maintenance
  • Steam Generation Equipment Fabrication
  • Nuclear Power Plant Construction / Maintenance
  • Shipyard Construction
  • Fabrication Shops
  • Chemical / Petrochemical Facility Construction and Maintenance
  • Process Piping

SPECIFICATIONS

Applications

432

433

Tube O.D. Range

25 – 89mm

60 – 168mm

Torch Propulsion Module

0.1 – 1,8 rpm

0.05 – 0.9 rpm

Filler Wire Module

0.8, 0.9, 1.0 mm max speed capability 2540 mm/min.

0.8, 0.9, 1.0 mm max speed capability 2540 mm/min.

Arc Gap Control Module

13 mm stroke. Additional mechanical adjustment allows welding of heavier wall.

13 mm stroke. Additional mechanical adjustment allows welding of heavier wall.

Water Cooled Torch

200 A continuous

200 A continuous

Weight

5.9Kg

8.1Kg

Torch Adjustment Capabilities

Lead/lag: ± 15° manual  torch tilt: ± 10° manual

Lead/lag: ± 15° manual  torch tilt: ± 10° manual

MP GMAW QC

ORBITAL WELD HEADS FOR MULTI-PASS GTAW WELDING OF TUBES PIPEMASTER POWER SOURCE (Orbital Multi-Pass GTAW Welding 25 mm – 356 mm) The D Weld Head is designed to make pipe-to-pipe and pipe-to-fitting welds. Its “full-function” provides the capability to reproduce all the motions of a skilled welder.  It is used for applications with radial and axial clearance constraints and the interchangeable guide rings provide mounting on the pipe, and allow the D Weld Head to cover a broad size range of 25-356mm (1-14”).  The D Weld Head improves productivity by increasing duty cycle, reducing repair rates, and producing welds of consistent quality. FEATURES

  • Unique tilt AGC option available for socket welds
  • Rugged design
  • Generates high quality welds

APPLICATIONS

  • Use on preheated pipes: heat-tolerant components and water-cooled housing allows use on alloys requiring preheat
  • Torch oscillation (weave): Width, speed and endpoint “dwell” independently programmable; Torch “cross seam” steering electronically controlled using remote pendant; Pulsed current automatically synchronised with torch oscillation
  • Arc gap control (arch voltage control): electronically maintains programmed arc length
  • Compact head-mounted wire feeder accommodates range of wire diamaters
  • Water-cooled torch
  • Filler wire spool uses standard 1kg spools or special 0.5kg low profile spools to reduce radial profile
  • 2-axis position adjustment for filler wire nozzle: multiple adjustments provide precise positioning of filer wire entry into weld puddle
  • Weld head mounting/rotation: metal guide rings attach head to pipe. Positive sprocket drive system guarantees uniform rotation speed
  • Unique tilt AGC option available for socket welds
  • Quality and durability: generates high quality welds and rugged design guarantees long lifetime

SPECIFICATIONS

  • Application: Multi-pass orbital GTAW pipe-to-pipe, pipe-to-fitting
  • Tube O.D. range: 25 – 356 mm
  • Filler wire module: 0.8, 0.9, 1.0 mm max speed capability 2540 mm/min. 1 Kg std spool conference
  • Arc gap control module: 13 mm stroke. Additional mechanical adjustment allows welding of heavier wall
  • Water cooled torch: 200 A continuous
  • Speed capability: 0 – 762 mm/min. Higher speed motors available
  • Water cooled torch: 300 A continuous
  • Torch propulsion module: 250 mm/min.
  • Torch adjustment capability: Lead/lag: ± 15° manual  torch tilt: ± 10° manual

MP D Head

ORBITAL WELD HEADS FOR MULTI-PASS GTAW WELDING OF TUBES PIPEMASTER POWER SOURCE (Orbital Multi-Pass GTAW Welding 168 mm – 1524 mm and larger) The T model weld head is designed to make pipe-to-pipe and pipe-to-fitting welds. Its “full-function” provides the capability to reproduce all the motions of a skilled welder.  It is used for larger diameter/heavy wall applications requiring the precision control of gas tungsten arc welding. Interchangeable guide rings provide mounting on the pipe, and allow the T Head to cover a broad size range. The T model weld head improves productivity through increasing duty cycle, reducing repair rates, and producing welds of consistent quality. FEATURES

  • Torch oscillation (weave): Width, speed and endpoint “dwell” independently programmable; Torch “cross seam” steering electronically controlled using remote pendant; Pulsed current automatically synchronised with torch oscillation
  • Filler wire spool: uses standard 1kg spools
  • Head-mounted wire feeder accommodates range of wire diameters
  • 3-axis position adjustment wire nozzle: multiple adjustments provide precise positioning of filler wire entry into weld puddle
  • Water-cooled torch
  • Weld head mounting/rotation: guide rings attach head to pipe
  • Single or dual wire feeder option
  • Quality and durability: state of the art technology; generates high quality welds; rugged design guarantees long lifetime

APPLICATIONS

  • Fossil Power Plant Construction / Maintenance
  • Steam Generation Equipment Fabrication
  • Nuclear Power Plant Construction / Maintenance
  • Shipyard Construction
  • Fabrication Shops
  • Chemical / Petrochemical Facility Construction and Maintenance
  • Process Piping
  • Gas Transmission Pipelines

SPECIFICATIONS

  • Application: Multi-pass orbital GTAW pipe-to-pipe, pipe-to-fitting
  • Tube O.D. range: 168 – 1524 mm and larger
  • Filler wire module: 0.8, 0.9, 1.0, 1.2mm max speed capability 2540 mm/min. 1 Kg std spool conference
  • Arc gap control module: 13 mm stroke. Additional mechanical adjustment allows welding of heavier wall
  • Water cooled torch: 200 A continuos
  • Speed capability: 0 – 762 mm/min. Higher speed motors available
  • Water cooled torch: 300 A continuos
  • Torch propulsion module: 250 mm/min.
  • Torch adjustment capability: Lead/lag: ± 15° manual  torch tilt: ± 10° manual

MP T Head


 

Welding Tractor

WELDING TRACTOR Orbital Multi-Pass GMAW / FACW Welding 168 mm – 1524 mm and larger Razven introduces the Magnatech Functionla Design Welding Tractor that fits in a standard 20ft container, Field Proven Value for Money. APPLICATIONS

  • Gas, Oil, Water Pipelines
  • Steam Piping
  • Chemical

FEATURES

  • Closed cabin
  • Airconditioning
  • Special heating system – cold climate pack
  • Additional options on request

SPECIFICATIONS

  • General: Perkins diesel, 4 stroke, model 1140D-44T, 61 kW 345 Nm @ 1400 rpm 7,350 Kg, 90 L tank
  • Generator: Pols, HYW-35/B10 soundproof, 34 kVA 400/230 V 50/60 Hz.  Yanmar diesel, 4 stroke model 4TNV98.  Alternator stamford, bounded fuel tank 330 L.
  • Crane: HIAB 044D-3 CLX
  • Oscilation module pendular: 330° 7.7m reach.  500 Kg load capacity @ 4m working distance between side of tractor and center of pipe.

Welding Tractor


 

Power Supplies


PROGRAMMABLE POWER SOURCE FOR MULTI-PASS ORBITAL GMAW/FCAW PIPE WELDING

The MPS 4000 is a digital inverter power source for GMAW/FCAW process welding applications.
The integral weld head controller operates all Pipeliner weld head models. It provides synergic control of electrode speed and power output – the welder only has to change electrode speed and the power supply will change the output parameters to maintain a stable process.

FEATURES

  • Generates high quality welds
  • Simple to understand programming
  • Can be operated by non-qualified staff
  • Automatic arc length control
  • Extreme rugged design
  • Push-pull system ensures positive wire feeding
  • Synergic operation of electrode speed/power output
  • 400 AMP output
  • Auto ranging power input eliminates all internal modifications
  • Factory optimised stored programs
  • Integral switch prevents welding without torch gas flow
  • Coolant recirculator with integral flow switch protection

APPLICATION: For use with all Pipeliner GMAW/FCAW process weld heads


PROGRAMMABLE POWER SOURCE FOR ORBITAL WELD HEADS

The Pipemaster 515 utilises the benefits of digital technology bringing unparalleled accuracy, repeatability and reliability. This new model is half the size and weight of previous models.
Digital technology eliminates the need for periodic weld head calibration – motor speeds and response characteristics remain accurate and stable regardless of wear, and weld heads can be interchanged without time-consuming calibration.

FEATURES

  • Rugged, long lasting design
  • Unique auto-programming for multi-pass welding of pipes/tubes/tubesheets
  • Full function capability (torch rotation, filler wire feed, electronic arc gap control, electronic oscillation)
  • Operates all models of Magnatech weld heads (GTAW process)
  • 200 amp output
  • Auto-ranging input eliminates all internal modifications
  • Up to 100 levels per program (time-based programs)
  • Stores 100 weld programs internally
  • Easy to programme: Programming and operation guided by simple prompts
  • Teach mode allows rapid program development
  • Programmable “override limits” provide supervisory control
  • Weld parameter monitoring/out-of-limits reporting for QA/QC purpose
  • Transfer programs and QC data to PC using standard USB flash drive
  • AutoTack automatically generates tack weld programs
  • Large colour LCD display
  • Stainless steel case
  • Help files provide immediate information/assistance
  • Password protection of key functions
  • Waterproof pendant with 7.6 m cable
  • Auto rewind feature unwraps cable at weld completion
  • All weld head functions capable of synchronization with pulsed current output
  • Integral switch prevents welding without torch gas flow
  • Integral printer
  • Detachable coolant recirculator with integral flow switch protection
  • Meets applicable NEMA, CE, CSA standards

APPLICATION: For use with all Magnatech weld head models (GTAW process), welding lathes, and dedicated weld systems


PROGRAMMABLE CONTROLLER FOR ORBITAL WELD HEADS

The Pipemaster 516 utilises the benefits of digital technology bringing unparalleled accuracy, repeatability and reliability.
Digital technology eliminates the need for periodic weld head calibration – motor speeds and response characteristics remain accurate and stable regardless of wear, and weld heads can be interchanged without time-consuming calibration.

FEATURES

  • Unique auto-programming for multi-pass welding
  • Rugged design
  • Multi-pass welding of pipes/tubes/tubesheets
  • Full function capability (torch rotation, filler wire feed, electronic arc gap control, electronic oscillation)
  • Operates all models of Magnatech weld heads (GTAW process)
  • Current programming and pulsing controlled by Pipemaster controller and not through the power supply
  • Amperage output determined by power source selection
  • Autoranging power input eliminates all internal modifications
  • Up to 100 levels per program (time-based programs)
  • Stores 100 weld programs internally
  • AutoProgram automatically generates procedures
  • Easy to program: Programming and operation guided by simple prompts
  • Teach mode allows rapid program development
  • Programmable “override limits” provide supervisory control
  • Weld parameter monitoring/out-of-limits reporting for QA/QC purposes
  • Transfer programs and QC data to PC using standard USB flash drive
  • AutoTack automatically generates tack weld programs
  • Large colour LCD pendant display
  • Stainless steel case
  • Help files provide immediate information/assistance
  • Password protection of key functions
  • Waterproof pendant with 7.6 m cable
  • Auto rewind feature unwraps cable at weld completion
  • All weld head functions capable of synchronization with pulsed current output
  • Selectable position or time-based programming
  • Integral switch prevents welding without torch gas flow
  • Bluetooth printer option

APPLICATION: For use with all Magnatech weld head models (GTAW process), welding lathes, and dedicated weld systems


PROGRAMMABLE POWER SOURCE FOR ORBITAL WELD HEADS

The Tubemaster 514 utilises the benefits of digital technology, bringing unparalleled accuracy, repeatability and reliability.
Digital technology liminates the need for periodic weld head calibration – rotation speed remains accurate regardless of head wear, and heads can be interchanged without time-consuming calibration. Software upgrades can be sent via e-mail attachments and weld parameters are actively monitored for QA/QC reporting.

FEATURES

  • 200 amp output
  • Up to 100 levels per program
  • Stores 100 weld programs internally
  • Wire feed capability for wire feed Heads
  • Unique AutoProgram automatically generates procedures
  • Programmable “override limits” provide supervisory control
  • Weld parameter monitoring/reporting for QA/QC purpose
  • Transfer programs and data to PCs using USB flash drive
  • AutoTack automatically generates tack weld programs
  • Large colour LCD display
  • Stainless steel case with sealed membrane switches/display
  • Head mounted membrane switches eliminate remote pendant (certain models only)
  • Autoranging: 115/230 V input
  • Help files provide immediate information/assistance
  • Password protection of key functions
  • Built-in printer allows program/QC report printout
  • Detachable coolant recirulator with integral flow switch protection
  • Rugged design
  • Operates fusion and wire feed heads

APPLICATION: For use with many weld head models (GTAW process)